Productivity, Efficiency, Profitability & Quality

Steelmaking & Casting

In today’s market steelmakers are facing the challenge of producing superior quality products at higher productivity rates and lower costs. As a result, there is increased emphasis on:

  • Health and Safety
  • Cost reduction/optimization – yield, fluxes, alloys, energy
  • Enhanced product quality
  • De-bottlenecking and productivity enhancements
  • Improved equipment maintenance/utilization

Steelmaking and casting specialists from Ferrex provide a wide range of services to steel companies to achieve business excellence:

  • Identify Lost Opportunities
  • Improvement of existing operation and maintenance with minimum capital investment
  • De-bottlenecking/optimization of shop logistics through computer logistics simulation and operational assistance
  • Product quality enhancement including problem solving, data analysis using sophisticated techniques, mathematical models, training on quality improvements and product development
  • Assistance with benchmarking, process audits and technology evaluations
  • Analysis to identify contribution margins for products to enhance profitability
  • Development of growth and capital expansion plans
  • Customized training for technology, operations and maintenance work force on standard operating practices and safe work procedures In recent times, Ferrex has provided solutions to the world’s leading steel producers including ArcelorMittal, Gerdau, BlueScope Steel and Nucor

Ferrex Services

  • Engineering Consulting Services
  • Improvement Services
  • Process Flow Layouts
  • Installation Engineering and Commissioning
  • Electrical and Automation Supply
  • Energy, and Raw Material Melting Optimizer (NEW)
  • Furnace Linear Management
  • Custom Equipment Supplier